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Volvo Penta MD5A workshop manual. Edition 1975

CONTENTS
Presentation 2
Dismantling
Electrical system, thermostat housing cylinder head 3
Flywheel, fuel injector pump 4
Oil pump, transmission cover, governor 5
Lubricating oil pump, camshaft, cylinder 6
Crankshaft, cylinder liner, camshaft bearing 7
Overhauling
Lubricating oil pump, sea-water pump 7 9
Feed pump 9 11
Fuel filter, crankshaft 11
Centrifugal governor, piston 12 13
Valve guides, nozzle sleeve 14 15
Valves, valve seats, rocker mechanism, injector 15 16
Hand start mechanism, camshaft 17
Assembling
Cylinder liner, crankshaft 18
Cylinder, camshaft, governor 19
Lubricating oil pump, transmission cover 20
Adjustment of control rod travel, assembling
flywheel cover 20 21
Oil sump, cylinder head, feed cover 22
Fuel filter, injector, thermostat 22
Flywheel, generator, valve adjustment 24
Checking injection angle 25
Bleeding the fuel system, electrical system 26
Wiring diagram 27
Fault-tracing system 28
Special tools 29
Technical data 30 33

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